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I may have driven my Subaru 2.2 to death.
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0cean
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PostPosted: Fri Jun 05, 2015 7:26 pm    Post subject: I may have driven my Subaru 2.2 to death. Reply with quote

Well people, today has sucked beyond believe. I'm on the side of a freeway off ramp where my Subaru 2.2 stopped running. Shifted out of gear and it cut off. Looked in the back and it was smoking a lot. Opened the trunk/hood and lots of steam and no coolant in the overflow.

Found out I blew a hose and was running it dry. My sensors are not working at the moment. The engine will crank, but not catch. How much damage have I done? Sad
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Steve M.
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PostPosted: Fri Jun 05, 2015 8:02 pm    Post subject: Reply with quote

you say it's able to crank so that is a good thing, considering that it could easily not crank.
What happened to your sensors? why were you running without them?
Water under the bridge or out the blown hose...
Do an oil sample analysis and see how much metal content it shows.
Considering your hoses were old enough to blow how many miles on the engine?
Change out the old burnt oil with fresh and do a compression check and cross your finger while saving for getting it rebuilt if you compression is low.

Really though, any answer to how much damage you did is a guess, an educated guess if the guesser has long time experience, but a guess none the less.
Good luck.
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levi
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PostPosted: Fri Jun 05, 2015 8:39 pm    Post subject: Reply with quote

Depends on how long you were running it dry.

Better than a compression test would be a warm oil pressure test at various rpms.

The suby 2.2 is an amazingly tough little engine though. ...
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shadetreetim
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PostPosted: Fri Jun 05, 2015 9:02 pm    Post subject: Reply with quote

Well that sucks. Let it cool down, put some water in it, and see if it will start. Good luck.
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Steve M.
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PostPosted: Sat Jun 06, 2015 5:09 am    Post subject: Reply with quote

levi wrote:

Better than a compression test would be a warm oil pressure test at various rpms.


Yeah it would be a much better test! It's probably the one I was thinking of! Embarassed Doesn't sound like he has any readings from anything.
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djkeev
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PostPosted: Sat Jun 06, 2015 5:12 am    Post subject: Reply with quote

A sudden loss of coolant is not a death blow...... Provided you stopped NOW!!!

Not having functioning gauges may not have been your best move but....... You learn, you pick up the pieces and you venture forward as a smarter man.
Fix your leak, refill, pressure test, check your oil for water and see how it is.

Odds are good you are fine......
Odds are good you toasted it......

IF all is fine, update ALL of your coolant hoses and fix those gauges.... NOW!

Dave
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IdahoDoug
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PostPosted: Sat Jun 06, 2015 10:27 am    Post subject: Reply with quote

Agree, don't give up on the engine. They are tougher than people realize. The stopping was probably due to the sudden heat buildup when your engine revs dropped and either:

Something electric (wire, sensor) suddenly melted and shorted.
The fuel line flow slowed and it is vapor locked (rare on efi but extreme cases)
The valves were close to sticking and the extra BTUs caused them to sieze in the valve bushings enough the compression dropped and combustion too.

Learn on the Blackstone Labs website how to get an accurate oil sample while you are changing the oil (mandatory). Then refill water and oil. Do some checks on electricals that may have melted. Pull the spark plugs and look at/replace. If its like the WBX, can you pull the valve covers and verify the valve stems all line up correctly? Then try to fire it up.

Anyone know if this is an interference engine? Seems to me the 2.5 is, but the venerable bulletproof 2.2 is not.
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?Waldo?
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PostPosted: Sat Jun 06, 2015 10:58 am    Post subject: Reply with quote

I'm curious why the gauges weren't working. Did they fail on the trip and continuing driving was your only option? Were they not working before setting out but the trip was an absolute emergency? If the answer is no to both of those questions, then you really asked for the pain.
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kustomizingkid
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PostPosted: Sat Jun 06, 2015 3:23 pm    Post subject: Reply with quote

Worst case you will have to dobhead gaskets or a rebuild... Both are reasonable in price and parts are easy to come by, so it goes.
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PostPosted: Sat Jun 06, 2015 6:37 pm    Post subject: Reply with quote

Tough little engines. But from what I have heard, they don't like to be overheated. You might get lucky!

I had a clamp blow off the radiator hose. Instantly my light was blinking at the loss of coolant. Engine got shut down immediately then on to the shoulder of the freeway. I was lucky and caught it quickly.

Now I have an additional set of gauges so I can watch the water temps, engine oil temps.

Hopefully you dodged a bullet. Rolling Eyes
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PostPosted: Sat Jun 06, 2015 8:09 pm    Post subject: Reply with quote

Quote:
Tough little engines. But from what I have heard, they don't like to be overheated. You might get lucky!


Fingers crossed for you.

My 98 Legacy 2.5 had a slow leak in the radiator. It went from normal (on the temp gauge) to critical (pegged) in a couple miles on the way home from work Like you, rad was dry and lots of steam. I let it cool down, was able to refill with water and get it home. A new radiator and it's been trouble free since.

Hopefully you caught it in time.
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0cean
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PostPosted: Sun Jun 07, 2015 8:57 pm    Post subject: Reply with quote

For those wondering, no I don't have the temp gauge working at the moment. Yes I know that's not good.
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Well I replaced the house that broke and thought it broke because something hit it. Large deep scrapes and then the hole, but then I found out it was a little more complicated than that. After replacing the hose and draining all liquids, I thought I was good to go.. Took it on a test drive and one of the front radiator hoses blew. Coolant all over the van.

I gave up and its been towed to a local shop for the painful discovery process of the failure and the bill. Sad
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PostPosted: Sun Jun 07, 2015 9:35 pm    Post subject: Reply with quote

Hang in there, it could be worse. You could be posting on the Yugo forums Smile
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bluebus86
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PostPosted: Sun Jun 07, 2015 10:09 pm    Post subject: Reply with quote

whow, that is a really bad place for a hose that is so critical. Id make a shield to protect it.
Maybe get a differently bent hose, maybe it can be angled up as soon as it exits the engine rather than have that long horizontal run near the engine mounting bar????

as far as the radiator hose up front, well I guess it was just time, and that tells me that maybe all the hoses are old and might need replacement before failure.

I did all of my hoses, although non had failed, 30 years is long enough for a hose if you want dependability. I even replaced my radiator, not cause it failed, just cause I didn't want it to fail later.
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PostPosted: Sun Jun 07, 2015 11:28 pm    Post subject: Reply with quote

newfisher wrote:
Hang in there, it could be worse. You could be posting on the Yugo forums Smile


Gallows humor at it's finest! Wink
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PostPosted: Mon Jun 08, 2015 3:59 am    Post subject: Reply with quote

Sorry that happened to you.

Take this time to do some extremely important preventative maintenece......
Replace your radiator and ALL of your soft cooling and heating hoses.
Yes, you will dropping a fair amount of money but it is money wisely spent.

If a unit is so old and so used that it needs an engine, it follows that the cooling system is just as old and just as used and needs renewal as well.

Most reputable shops that put in rebuilt WBX'ers or do conversions factor a new cooling system in the price as good mechanical practice.
It is simply fool hardy to make assumptions of serviceability on such a crucial system that can kill an expensive engine in an instant.

Another day of life passes, you are older, wiser and will soon have a lot less money!

Dave
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syncrodoka
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PostPosted: Mon Jun 08, 2015 4:54 am    Post subject: Reply with quote

Burley motorsports sells a stainless steel pipe that would replace that rubber hose that has been bombproof on my vans. IMHO a rubber hose there is just a problem waiting to happen.
Good luck.
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0cean
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PostPosted: Mon Jun 08, 2015 6:36 am    Post subject: Reply with quote

I have a feeling the water pump died and the system is over heating and over pressurizing. Just my uneducated guess. The whole system is only four years old. All the hoses and radiator where replaced then.

I don't know, just hope I didn't kill the 2.2. If I did, it's time to find a Yugo forum and a new fake name like Speedy Yugo Mc fastie. Shocked Laughing
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PostPosted: Mon Jun 08, 2015 7:22 am    Post subject: Reply with quote

0cean wrote:

I don't know, just hope I didn't kill the 2.2. If I did, it's time to find a Yugo forum and a new fake name like Speedy Yugo Mc fastie. Shocked Laughing


I was in the same boat
:http://www.thesamba.com/vw/forum/viewtopic.php?t=614628&highlight=

Didnt join the Yugo forum.
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PostPosted: Mon Jun 08, 2015 8:26 am    Post subject: Reply with quote

Blowing a second hose quickly would indicate the system is certainly being over pressurized. You may have two problems. One the cooling system pressure cap may not be releasing pressure as designed. Second, the cooling system is getting over pressurized because cylinder pressure is getting forced into the cooling system.

Since the temp gauge was inop, the engine could have been running hot for quite a long time. You don't mention how long you ran it without a gauge. Either way bummer.
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