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paule Samba Member
Joined: May 22, 2004 Posts: 24
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Posted: Thu Feb 02, 2006 10:34 pm Post subject: Cleaning gas tank |
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what is the best way to recondition a gas tank?
there is rusty sediment in mine and i would like to clean it out and put a new fuel sender in.. im sick of running out of gas and changing fuel filters.
any suggestions or are there businesses that do this sort of thing?
thx
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krusher Samba Member

Joined: September 24, 2002 Posts: 7662 Location: europe
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 79445 Location: Sneaking up behind you
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bbugman74 Samba Member

Joined: April 21, 2004 Posts: 159 Location: south of here and north of there
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Posted: Fri Feb 03, 2006 8:25 am Post subject: |
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empty the tank totally. Gather up a bunch of nuts and bolts, small lengths of chain, or even clean rocks. Drop them in the tank with all the "holes" plugged pour in the tank cleaner of your choice and shake the hell out of it. The small objects you dropped in the tank will act as an abrasive to help loosen all the gum, and junk stuck to the inside of the tank. repeat until clean. Then use a good quality tank sealer on it and you should be golden  _________________ 65 Notch (project)
74 Standard Beetle
01 Jetta VR6
"That beer I had for breakfast, wasn't bad, so I had one more... for dessert"-Johnny Cash |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25187 Location: Central Iowa
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Posted: Fri Feb 03, 2006 6:16 pm Post subject: |
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Don't use tank sealers on T-3 tanks. They have some very fine orfices that might get plugged. There is a "well" in the bottom that is to keep the engine from starving on corners, with a close to empty tank.
http://classicvw.org/gallery/main.php?g2_view=core.ShowItem&g2_itemId=288
Just clean it and then leave it, of treat it with some anti-rust treatment. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
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Bobnotch Samba Member

Joined: July 06, 2003 Posts: 23362 Location: Kimball, Mi
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Posted: Fri Feb 03, 2006 7:34 pm Post subject: |
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Russ, in the big blue Bentley, they mention using a "derusting phosphate agent Antax Extra M" mixed 1:10 with water to remove rust. Where would you find that? I know where to get some soluble oil. But the other stuff, I'm lost.  _________________ Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here;
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120
Tram wrote: |
"Friends are God's way of apologizing for relatives." |
Tram wrote: |
People keep confusing "restored" and "restroyed". |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25187 Location: Central Iowa
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Posted: Fri Feb 03, 2006 7:44 pm Post subject: |
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I am not a chemist, but I am thinking something like Muratic acid woould work. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
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Esteddom Samba Member
Joined: July 24, 2012 Posts: 35 Location: So Cal
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Posted: Sun Aug 26, 2012 2:58 pm Post subject: |
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This might be a dumb question but what did you guys use to plug the tank holes with before you filled with acid? I've got the tank off and don't see much rust but have a lot off tar like substance. Car has been sitting since 81 so it's to be expected. Any help would be greatly appreciated! |
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Esteddom Samba Member
Joined: July 24, 2012 Posts: 35 Location: So Cal
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Posted: Sun Aug 26, 2012 3:41 pm Post subject: |
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Also do you remove the sending unit? Ni pulled it and it's got tar lie substance all over it too. Leave it for at acid bath or remove and clean up outside the tank? |
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Bobnotch Samba Member

Joined: July 06, 2003 Posts: 23362 Location: Kimball, Mi
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Posted: Sun Aug 26, 2012 7:36 pm Post subject: |
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Esteddom wrote: |
Also do you remove the sending unit? Ni pulled it and it's got tar lie substance all over it too. Leave it for at acid bath or remove and clean up outside the tank? |
Pull it, as there's some small fine wires inside. Yonce out, you can take the "can" off, and clean the sludge out of it. Just be careful of the wires (ask neena), as you can break them easily. IF you break the wires, the sending unit is broken. Jim Adney ([email protected]) rebuilds them for 30 bucks. _________________ Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here;
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120
Tram wrote: |
"Friends are God's way of apologizing for relatives." |
Tram wrote: |
People keep confusing "restored" and "restroyed". |
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chaosisme Samba Member

Joined: August 29, 2005 Posts: 1245 Location: Orange County, Ca
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Posted: Sun Aug 26, 2012 11:37 pm Post subject: |
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Esteddom wrote: |
This might be a dumb question but what did you guys use to plug the tank holes with before you filled with acid? I've got the tank off and don't see much rust but have a lot off tar like substance. Car has been sitting since 81 so it's to be expected. Any help would be greatly appreciated! |
What about a cork? _________________ '65 1500 S [quareback]
'68 FI Sunroof Squareback
'70 Westy
OCT3 - Orange County Type 3's |
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Brent Samba Member

Joined: April 28, 2010 Posts: 1622 Location: San Tan Valley, AZ
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vlad01 Samba Member

Joined: October 27, 2010 Posts: 3069 Location: Australia
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Posted: Mon Aug 27, 2012 4:58 am Post subject: |
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Hot water with sodium hydroxide it will clean all the gum and deposited out but wont touch rust. but luckily I haven't had to deal with rust in most of my tanks so far. |
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sub-hatchtim Samba Member
Joined: September 19, 2006 Posts: 2667 Location: Phoenix AZ
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Posted: Mon Aug 27, 2012 10:33 pm Post subject: |
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muriatic acid works very well but I would advise you to take it to a radiator shop they will get it 100% clean and sometimes all that sludge and crap is blocking tiny rust holes
I just had my bus tank done it cost me 80 bucks _________________ 58' pg/sg silo fridge westy
58 Dove blue singlecab
76 911S |
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micahmonster Samba Member

Joined: August 30, 2016 Posts: 22 Location: Denver
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Posted: Tue Oct 11, 2016 6:37 pm Post subject: Re: Cleaning gas tank |
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Thought I would share some nightmarish shots of how my tank cleaning is going:
The collapsed and suction-melded to the input tube brass sock/screen:
The chunky layer of rust that happened on some previously unknown tank sealing. Assuming that either the rust wasn't first removed, or the sealant started to separate and rust set in behind it:
_________________ 71 Ghia - First car
72 Ghia
71 Square
68 Square
74 T4 Square
73 Ghia
And now I've got that 68 Squareback.. back!
I may have a habit. |
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KTPhil  Samba Member

Joined: April 06, 2006 Posts: 35871 Location: Conejo Valley, CA
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Posted: Tue Oct 11, 2016 8:09 pm Post subject: Re: Cleaning gas tank |
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micahmonster Samba Member

Joined: August 30, 2016 Posts: 22 Location: Denver
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Posted: Thu Oct 13, 2016 8:59 pm Post subject: Re: Cleaning gas tank |
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That tank actually cleaned up fairly well, considering. Took some 5 hours of work to get all the loose old coating out of it, but the acid cleaned the rust out nicely. I put in a new screen, gasket, and did some fun hose routing (that is for another post regarding fuel pumps) Now the gas flows clean and freely, no more cavitation, Happy car.  _________________ 71 Ghia - First car
72 Ghia
71 Square
68 Square
74 T4 Square
73 Ghia
And now I've got that 68 Squareback.. back!
I may have a habit. |
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