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New to me 1965 Bug.. very good and of course has issues
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Fozzy
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PostPosted: Sat Jul 15, 2017 10:45 am    Post subject: New to me 1965 Bug.. very good and of course has issues Reply with quote

Got the cash and broke down and went and got a rather unmolested 1965 bug. Lots of good stuff.. but its got some issues. I was prepared for them mentally. The worst of the problems is that the ignition switch was bypassed for working "sometimes" and there is a remote starter button on the rear floor. The bugs engine (1200 40 horse) was reportedly rebuilt by the previous previous owner. Looks fantastic and runs well! on the trip to check it out, it fired right up and ran like a top. Yesterday I went to purchase the car and it fought starting, but did.. and ran well.. ran it about 5 miles to the gas station (gauge inop) and it didn't want to start.. cranked really slow, would start, flutter and die.. A few more tries and it did start.. ran it about 40 miles and stopped for something.. refused to start. Battery seemed really weak.. its a 6 volt so I just assumed that too many cranks and it would crap out.. it did. Brought the battery home and charged it. .took it back this morning replaced the funky remote starter switch with a new one.. bug fired right up and ran wonderully the rest of the way home (40 miles or so), Idled, ran well in all gears and was just fun as hell!! Got home.. shut if off and then instantly tried to start it.. it was a tad "draggy" but fired up and ran well.. Waited about 20 minutes.. now it seems like the battery is practically dead and it will not start (I didn't crank till battery failure). I am going to let it cool and see what happens.. Any general ideas? Question
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Update: Let it cool for an hour or so.. fired up and ran great.. buzzed around town..
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PostPosted: Sat Jul 15, 2017 11:48 am    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Sounds like a bad battery cables or grounding strap. After you check them, get your volt meter out and start looking for voltage drops. Plenty of threads here about that. 6v systems can work fine, but all the connections need to be clean, especially the ground wires. An afternoon with a little brass brush and a drimel can help a lot.
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Fozzy
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PostPosted: Sat Jul 15, 2017 2:31 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Yeah, I need to start tinkering.. just too damned hot in the afternoons to mess with it. I'm compiling a list of things to start on. I'd like to be able to hop in the bug and use it for errands and just generally goofing off in town.
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PostPosted: Sat Jul 15, 2017 3:10 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

You might want to try to determine how old the battery is once you know the charging system is sorted out.
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PostPosted: Sat Jul 15, 2017 3:57 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Check the voltage at the Generator/Regulator...may not be putting out the right voltage to charge the battery

For the battery, I run a red top 6V optima gel cell. Great battery

Nice looking car, congrats
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PostPosted: Sat Jul 15, 2017 5:05 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Its an interstate battery with a 1/16 sticker on it. I don't really like the looks of it. So its on the list of replacing.. I don't think its charging up correctly.. but I'm still in the discovery phase. I just wanted a good starting point.. I paid too damned much for it. but I could have bought one out of a field and spent as much or more getting it to this stage.
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PostPosted: Sat Jul 15, 2017 5:15 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Hey there fozzy. Is the bug that was from hope, ar? Looks very similar. The previous owner has a decent thread chronically g some of his work. Glad someone is going to take good care of it. I am down in Texarkana and currently moddid g our ruby red '67. If you are in ar may see you at one of the shows.
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PostPosted: Sat Jul 15, 2017 6:40 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Yes, still has the Dealer Sticker from Hope AR on the decklid. I looked for a long time to get another bug. The prices are shocking.. but it is what it is.

I bought it from a young man here in Oklahoma..
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PostPosted: Sat Jul 15, 2017 6:42 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

It is a good one. I almost bought it before the young guy you got it from. The hope vw dealership hasn't been around for a long time. The car used to have license plate frame from the dealership. I hope I can get that little piece someday
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PostPosted: Sat Jul 15, 2017 6:57 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Interior is awesome, congrats.
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PostPosted: Sun Jul 16, 2017 2:40 am    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

1965 is a great year. One if mine got me through 4 years in Ithaca NY...-10/15F. Winters, always started with 6 Volts

You might need you starter rebuilt if it wont hit start, but clean all those connections first. Those voltage drops will tell you if you need new wires.
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PostPosted: Sun Jul 16, 2017 5:37 am    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

In my experience, slow cranking when hot is usually a starter issue. Don't forget to check the starter bushing.
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PostPosted: Sun Jul 16, 2017 5:52 am    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Fozzy,
You have found the beetle dad and I picked up out of Hope a year and a half ago. You can see the progress made, along with the hiccups we faced.
I do know the generator light was on frequently when we sold it to the younger guy you bought it from, probably doesnโ€™t help you are missing the generator strap.
The thread I started regarding the car can be seen here:
https://www.thesamba.com/vw/forum/viewtopic.php?t=653131&highlight=
Glad to know itโ€™s in a good home, itโ€™s a very nice car, Iโ€™ll be following along with progress, best of luck,
-Sam
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PostPosted: Sun Jul 16, 2017 6:01 am    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Awesome! Other than looking for bug foibles, I was hoping the person who had it before the guy who had it before me would magically appear. The gen light comes and goes.. The green light flickers a abit at low idle, but I think its just needing some cleaning and wire check and maybe a new pressure sensor. Thanks for appearing.. I'm off to read the other thread! Thanks!!
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PostPosted: Sun Jul 16, 2017 6:37 am    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

OK, the electric issues along with the remote starter are still here.. I replaced the remote switch as it was broken.. it fires and cranks in the am.. it does apparently love to flood, so its a no no to give it practically any fuel to start it.. once it starts.. its fantastic.. The electric issue is going to be the mother bear of all mother bears
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PostPosted: Sun Jul 16, 2017 6:51 am    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Fozzy wrote:
Its an interstate battery with a 1/16 sticker on it. I don't really like the looks of it. So its on the list of replacing.. I don't think its charging up correctly.. but I'm still in the discovery phase.


Have it load-tested. That'll eliminate one variable.
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PostPosted: Sun Jul 16, 2017 8:05 am    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Fozzy wrote:
OK, the electric issues along with the remote starter are still here.. I replaced the remote switch as it was broken.. it fires and cranks in the am.. it does apparently love to flood, so its a no no to give it practically any fuel to start it.. once it starts.. its fantastic.. The electric issue is going to be the mother bear of all mother bears


Hi. Get a decent DVOM and perform a 3 phase test on these 3 circuits:
1- Battery positive. DVOM positive on battery post (not terminal) and DVOM negative on starter post (not cable terminal). Disable ignition at coil so engine doesn't start. DVOM on dc volts. Crank over engine and document reading.
2- Battery negative. DVOM positive on batt neg post (not cable end) and DVOM negative on the starter case (housing). Again crank engine and document reading.
3- Starter solenoid circuit. DVOM positive on batt positive post and DVOM negative on starter solenoid connection (the push-on wire at starter). Crank engine and document reading.
On test 1 and 2 you should be able to maintain industry standard of less than .2v drop on these two circuits.
On test 3 you will see that this is a unique circuit and with all the connections and wire lengths it will be difficult to obtain good results here without some due diligence (ie:work). Every connection or switch is allowed the .1v to .2v drop and I don't recall the allowable drop for the two long lengths of old wire here but you can easily do the math and see that with a 6v system and minimum voltage is approx. 4.8v there isn't much wiggle room.

Can you elaborate a bit more on the flooding over?
A couple comments here to help you out. Verify the choke plate isn't sticking in the carb's bore (air horn) thus causing it to run too rich.
You can remove the carb top and inspect the float bowl for debris and remove the inlet needle valve and inspect for obstruction causing it to flood over.
Also, I read the previous thread on this car and it was mentioned the fuel pump was rebuilt. If so, it has been reported here that the rebuild kits allow too much fuel pressure and this could be your concern.

Back to the electrics. If the batt keeps running down we need to address why. Is batt defective and wont take a charge? Is charging system not supplying voltage back to batt? Is wiring jacked up between volt regulator and battery? In the previous thread there was a YT vid where the wiring at the starter was all taped up or something suspicious. And is the cars fuel and/or ignition systems jacked up where the batt keeps getting run down in attempts to start?

Hope this helps, Bill.
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PostPosted: Sun Jul 16, 2017 9:57 am    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

batteries when low dont recover on there own. However put the battery on a charger overnight , also top off if needed with Distilled water, never tap water. then for a quick test of charging system, turn on the headlights and note brightness (shin on a nearby wall) then start car and rev motor, the lights should brighten when motor is reved, if not, the charging system is a problem, dead generator or maybe simply a loose connection maybe the tranny ground strap, battery terminal or????

if the lights do brighten when motor reved, we can assume the charging system is working to some degree.

the failure to crank issue can be one or more problems. bad connectiosn are first thing to check, either measure volates at the soliniod and starter terminal WHILE some one is cranking the motor, or you can try jumpering the various terminals. the key switch can be worn, connections loose, dirty and that can cause failure to crank.

the addition of a starter relay is a good idea, it will compensate for worn key switches, and will greatly extend the life of the switch, even a new switch will benifit from a starter relay. this relay upgrade was very common even when the Bugs were new. About half the Bugs I have worked on have had a relay added at one time, mine have it.

now if jumpering the soliniod directly dont help, you may have a sticky solinoid, or dirty contacts inside the solinoid, and note high temps like after running can cause the sticking to be worse. you may rebuild the solinoid, open it up, clean and lube the plunger nad clean polish the contacts.

note the added relay can often compenate for a sticky solinoid.

with a car this old, you may have a series of problems that add up, a slightly weak key switch wont give full voltage to solinoid, a dirty ground strap may also drop the voltage a bit more, a plunger with dried up lube requires a bit more volatage to operate verses a lubed one, add up these three problems and it becomes intermittant at starting.

the relay can assure maximum possible voltage to the solinoid, a clean lubed soliniod requires the least voltage to operate, a clean ground strap will assure the full power gets to the other side (negative) of the soliniod.

of course you may have a weak battery, but maybe if everything else was in new condition even that weak battery shohld ahve worked.

so the moral of this long winded post is even if a new battery solves the no crank issue, you maybe wise to look at all the other connections and such in the current path to optimize the system, fix all the weak links, so you can be assured of the best long term reliability

good luck
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PostPosted: Tue Jul 18, 2017 1:58 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Sorry folks, I found that this bug was owned by someone in AR and that they had another thread going over all the work that they did. I got caught up reading that. So if you see another 65 bug thread.. thats probably it. The electrical is maddening but I'm learning a lot about why the 6 volt systems are so temperamental. Today I started in with pulling connections and checking, cleaning and reinstalling them. Its friggen crazy hot, so Ive been doing more sweating than really working. I'm at a standstill at the moment. I'm curious about the transmission to body ground strap. The strap seemed to be a batter cable (thick) that was used. I pulled the cable to clean it and noticed that the place the strap is supposed to attach to doesn't seem to be metal?!?1 where is the rubber on the front mount end? Seems to me that it will never ground if its not bare metal. I've looked all over at photos and it seems to be in the right place, but even with a dremel with a wire wheel on it.. doesn't seem to be clearing off to bare metal.
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PostPosted: Tue Jul 18, 2017 2:17 pm    Post subject: Re: New to me 1965 Bug.. very good and of course has issues Reply with quote

Fozzy wrote:
Sorry folks, I found that this bug was owned by someone in AR and that they had another thread going over all the work that they did. I got caught up reading that. So if you see another 65 bug thread.. thats probably it. The electrical is maddening but I'm learning a lot about why the 6 volt systems are so temperamental. Today I started in with pulling connections and checking, cleaning and reinstalling them. Its friggen crazy hot, so Ive been doing more sweating than really working. I'm at a standstill at the moment. I'm curious about the transmission to body ground strap. The strap seemed to be a batter cable (thick) that was used. I pulled the cable to clean it and noticed that the place the strap is supposed to attach to doesn't seem to be metal?!?1 where is the rubber on the front mount end? Seems to me that it will never ground if its not bare metal. I've looked all over at photos and it seems to be in the right place, but even with a dremel with a wire wheel on it.. doesn't seem to be clearing off to bare metal.


Hey brother. The 6v system isn't temperamental because its only 6v. It's temperamental because theoretically you have a smaller margin of a window of voltage loss before the "voltage gremlins" strike. 12v system, 9.6v minimum before gremlin strikes (2.4v drop) and a 6v system, 4.8v minimum before gremlin strikes (1.2v drop). Also the wiring, connections, and components are that much older in some cases. 6v cars have thicker wire than their 12v counterparts 'cause more current needed. You might wish to see if the wiring harness has been replaced where the wire gauge size might be smaller than the original 6v harness.
Good idea on the trans to chassis ground. Often overlooked here. It needs to be attached to the trans housing and the outer 10mm stud that is part of the chassis (pan) and not one of the inner studs which is the bonded rubber mount. Good eye. You can even do the voltage drop test across that ground strap.
Hope this helps, Bill.
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