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Special Service Tools
Click on the thumbnail for larger image and model application details
Submissions of tool
photos, missing tool numbers, and scans are welcomed
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| Number | Designation and Application | Tool Photo |
| 250 | Alignment Gauge
for Piston Rods (Installed) For checking the alignment of the piston rods |
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| 252a | Master Ring Gauge 75 mm For setting internal dial gauge for measuring cylinder bore |
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| 252b | Master Ring Gauge 75.5 mm For setting internal dial gauge for measuring cylinder bore |
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| 252c | Master Ring Gauge 76 mm For setting internal dial gauge for measuring cylinder bore |
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| 252d | Master Ring Gauge 77 mm For setting internal dial gauge for measuring cylinder bore |
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| 252e | Master Ring Gauge 77.5 mm For setting internal dial gauge for measuring cylinder bore |
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| 252f | Master Ring Gauge 78 mm For setting internal dial gauge for measuring cylinder bore |
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| 253 | Valve Guide Plug Gauge For measuring valve guides bores |
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| 254 | Clutch Adjustment Dial Gauge For checking adjustment of clutch release plate |
 
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| 254a | Clutch Adjustment Gauge For checking adjustment and parallelism of clutch release plate |
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| 254b | Clutch Adjustment
and Repair Appliance For adjusting the clutch release ring (in conjuction with a flywheel) For dismantling the clutch (in conjuction with a flywheel) For assembling the clutch (in conjuction with a flywheel) |
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| 256a | Front Axle Tube Alignment Gauge For checking front axle tube alignment |
  
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| 258 | Stub Axle Gauge For checking stub axle alignment of VW Passenger Cars up to Chassis No. 1-397 022 |
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| 258a | Stub Axle Gauge For checking stub axle of VW Passenger Cars from Chassis No. 1-397 023 for twist |
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| 258b | Steering Knuckle Gauge For checking steering knuckle of VW Transporters up to Chassis No. 20-117 901 for twist |
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| 258c | Steering Knuckle Gauge For checking steering knuckle of VW Transporters from Chassis No. 20-117 902 for twist |
 
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| 258d | Steering Knuckle Pilot For checking the steering knuckle for alignment |
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| 258f | Steering Knuckle Gauge For checking the steering knuckles for twist |
  
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| 258h | Steering Knuckle Gauge For checking the steering arm on the steering knuckle for bends |
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| 258k | Measuring Device for Steering Knuckle For checking - the stub axle for bends, - the contact surface for the caliper on the steering knuckle for distortion |
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| 258m | Steering Knuckle Gauge For checking the steering arm on the steering knuckle for twist |
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| 258p | Measuring Device for Steering Knuckle For checking - the stub axle for bends, - the contact surface for the caliper on the steering knuckle for distortion |
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| 258t | Stub Axle Gauge For checking stub axle of VW Transporters for twist and bend |
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| 259 | Torsion Arm Link Gauge For measuring - the torsion arm link offset, - the wear of contact faces for torsion arm link pin shims |
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| 260 | Piston Pin Bushes
Reamer
(with Reamer 19.5 - 21.5 mm) For reaming the piston pin bushes with the connecting rods installed Upper picture - arrangement for cyl. 1+3 Lower picture - arrangement for cyl. 2+4 |
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| 261 | Protractor For measuring - the alignment of the front axle beam, - the adjustment of the lower torsion arm, - the camber, - caster, - spring plate adjustment For checking level position of vehicle for carrying out above operations |
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| 262 | Device for Checking Steering Arm For checking the steering arm for twist and wear |
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| 266f | Tie Rod End Remover For removing tie rod ends |
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| 266h | Tie Rod End Remover For removing all maintenance free type tie rod ends |
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| 267 | Ball Joint
Removal Tool For pressing out - lower ball joint from the steering knuckle after the cap nut has been fitted - upper ball joint from the steering knuckle after the cap nut has been fitted For pressing off the eccentric bush from the upper ball joint |
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| 267a | Ball Joint
Removal Tool For pressing out - lower ball joint from the steering knuckle after the special nut has been fitted - upper ball joint from the steering knuckle after the special nut has been fitted For pressing off the eccentric bush from the upper ball joint after the special nut has been fitted |
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| 270a | Torsion Arm Offset Gauge For checking offset between upper and lower torsion arms of VW Passenger Cars |
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| 270b | Torsion Arm Offset Gauge For checking offset between upper and lower torsion arms of VW Transporters |
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| 270c | Torsion Arm Offset Gauge For measuring offset between upper and lower torsion arms of VW Transporters |
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| 270t | Torsion Arm Offset Gauge For checking offset between upper and lower torsion arms of VW Transporters |
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| 271 | Assembly and
Checking Device for the Roller Steering Gear of the VW 1302 For carrying out assembly work on the steering gear of VW 1302 For adjusting the steering of VW 1302 |
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| 272 | Torsion Arm
Bushes Extractor For removing the torsion arm bushes from front axle tubes |
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| 272t | Torsion Arm
Bushes Extractor For removing the torsion arm bushes from front axle tubes on VW Transporters |
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| 273a | Torsion Arm Bush Drift For installing the torsion arm bushes and needle bearings in front axle beams in VW Passenger Cars |
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| 273b | Torsion Arm Bush Drift For installing the torsion arm bushes in the front axle beams in VW Transporters |
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| 273c | Lower Torsion Arm Bush Drift For installing the lower torsion arm bushes and lower needle bearings in front axle beam in VW Type 3s |
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| 273d | Upper Torsion Arm Bush Drift For installing the upper torsion arm bushes and upper needle bearings in the axle beam in VW Type 3s |
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| 273t | Torsion Arm Bush Drift For installing the torsion arm bushes in the front axle beams in VW Transporters |
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| 274a | Torsion Arm Bush Reamer For reaming up the torsion arm bushes in VW Passenger Cars |
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| 274b | Torsion Arm Bush Reamer For reaming up the torsion arm bushes in VW Transporters |
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| 274c | Cutter for Torsion Arm Bushes For cutting the upper and lower torsion arm bushes in the front axle beams in VW Type 3s |
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| 274t | Torsion Arm Bush Reamer For reaming up the torsion arm bushes in VW Transporters |
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| 275 | Steering Damper Installing Tool For holding steering damper when having it compressed in a vice for installing it to the steering knuckle of Transporters up to Chassis No. 20-117 901 |
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| 275t | Steering Damper
Installing Tool For holding steering damper when having it pressed together in a vise for fitting it to the stub axle in VW Transporters |
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| 276a | Lower Torsion Arm Extractor For removing the lower torsion arm from the front axle beam in VW Type 3s |
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| 277 | Open End Wrench 41 mm For loosening and tightening the steering worm adjusting screw lock nut |
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| 277a | Open End Wrench 50 mm For loosening and tightening the lock nut of the adjustment screw of the worm spindle of the roller steering of VW 1302 |
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| 278 | Wrench for transmission plug |
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| 278a | Wrench for Steering Worm Adjustment For adjusting the steering worm in the roller type steering |
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| 278b | Adjustment
Socket (Axial play/Steering worm) For adjusting - the axial play of the steering worm in the roller type steering with the 24 mm hexagon (Type 1 and 3), - the axial play of the steering worm in the circulating ball steering with the 24 mm hexagon (Type 4), - the axial play of the steering worm in the roller type steering with the 30 mm hexagon (RHD Type 1 from August 1970) |
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| 279 | Steering Adjustment Device For checking and setting the free of play steering lock of the roller type steering |
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| 279a | Appliance for
Checking the Steering For setting the central position of the steering gear for the purpose of measuring and correcting the track angle |
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| 280 | Assembly and Test Jig for Roller
Steering For assembly work on the steering gear For adjusting the steering |
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| 281a | Hinged Lever for
Checking the Ball Joints For checking the play of the ball joints |
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| 282b | Torsion Arm Test Plate For checking the torsion arms for parallelism and twist |
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| 282d | Torsion Arm Test Plate For checking the upper and lower torsion arms for distortion |
 
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| 284 | Circlip
Installing Tool For installing the circlips for the synchronizer hub of 3rd and 4th gear (Type 2) |
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| 285 | Dial Gauge for
Ball Bearing Seating Place the base (b) of the bridge (a) on the transmission case jointing face so the centering piece (c) enters the inner ring of the ball bearing. Rotate the tracer of the contact block (d) once around the outer ring of the ball bearing by means of the knurled hand wheel situated below the tracer of the dial indicator. A tilted position of the ball bearing will be indicated by the deflecting needle |
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| 287 | Differential Housing Gauge For measuring - differential housing length, - distance from face of differential housing to plain face of ring gear (crown wheel) |
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| 287a | Differential Housing Gauge For measuring the length of the differential housing in conjunction with the tracer pin of VW 299 |
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| 288b | Backlash Gauge For measuring backlash between drive pinion and ring gear (crown wheel) |
   
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| 288c | Backlash Gauge For measuring backlash between drive pinion and ring gear (crown wheel) |
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| 289b | Transmission Case Mandrel For measuring - depth of transmission case, - adjustment of drive pinion to determine thickness of shims |
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| 289d | Transmission Case Mandrel For adjusting the drive pinion For measuring the depth of transmission case between the differential bearings in conjunction with the dial gauge bracket from VW 297 |
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| 290a | Ball Bearing Installing Tool For installing differential ball bearings in transmission case, if VW 400 and the corresponding tool set are not available |
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| 290b | Ball Bearing Removing Tool For removing differential ball bearings in transmission case, if VW 400 and the corresponding tool set are not available |
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| 291a | Main Drive Shaft Oil Seal
Cutter For cutting recess for main drive shaft oil seal in transmission case (Only used for unfinished transmission cases) |
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| 291b | Main Drive Shaft Oil Seal Installing
Tool For installing oil seal on main drive shaft |
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| 292 | Crankshaft End Play Gauge For checking - the crankshaft end play, - the end play of the oil pump gears, - the rock on contact breaker plate in the distributor |
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| 293 | Drive Pinion Holding Pinion For loosening and tightening the round nut on the drive pinion |
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| 294 | Gearshift Test Appliance For adjusting the selector forks |
 
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| 294b | Appliance for
Adjustment of the Shift Forks For adjusting shift forks |
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| 295 | Needle Bearing Drift For removing and installing the needle bearing on the reserve gear shaft |
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| 295a | Additional Tool for Drift VW 295 For removing and installing the needle bearing for the main drive shaft in conjunction with VW 295 |
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| 296 | Transmission Removal Tool For removing the transmission from the transmission case |
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| 297 | Ring Gear Adjusting Device For adjusting the ring gear to its prescribed backlash For various operations on the transmission |
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| 298 | Gauge Ring For adjusting the ring gear (crown wheel) |
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| 299 | Adjusting Device
for Concaved Washer For determining the thickness of the shims of the drive pinion concave washer |
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Actual tool photos courtesy of various TheSamba.com Gallery
contributors
