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Special Service Tools - 400 series
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Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts

Number Designation and Application Tool Photo
400Repair Press 15 Ton
For pressing operations in conjunction with the tools from VW 401 to VW 449b


401Thrust Plate
For carrying out the many press operations in conjunction with the tools from VW 405 etc.

402Thrust Plate
For removing and installing
 - the roller bearing on the drive pinion,
 - the ball bearing on the drive pinion
For removing
 - the crankshaft timing gear and spacer ring, the distributor drive gear,
 - the rear ball bearing on the main drive shaft,
 - the clutch gear  for 1st and 2nd speed from the drive pinion,
 - the rear axle shaft bearing housing,
 - the upper ball joint from the eccentric bush of the steering knuckle,
 - the lock ring of the distributor drive gear
For installing
 - the piston pin bushes,
 - the ball joint in the upper and lower torsion arm

405Punch with V-Block
For straightening in conjunction with VW 406
406V-Block (two)
For straightening in conjunction with VW 405
For pressing the differential bearings out of the transmission case
407Punch
For removing and installing
 - the axle shaft bearing housing,
 - the reduction gear case
For removing
 - the crankshaft timing gear and spacer ring,
 - the distributor drive gear
For pressing
 - out the 52 mm dia. outer front wheel bearing,
 - in and out the 48 mm dia. outer front wheel bearing,
 - the reduction gear case on to the axle tube,
 - in the piston pin bushes,
 - in the ball joints in the lower torsion arm
408Punch
For removing and installing
 - the torsion arm link pin bushes,
 - the starter shaft bush,
 - the bush for the clutch pedal,
 - the bush for the brake pedal,
 - the oil seal for the rear wheel bearing,
 - the differential housing bearings
For removing
 - the torsion bar from the spring plate,
 - the main drive shaft bearing from the great carrier,
 - the armature ball bearing on the commutator side,
 - the generator and plate, fan side,
 - the generator and plate, drive side,
 - the 4th gear and the needle bearing inner race of the drive pinion,
 - the double ball bearing of the drive pinion,
 - the upper ball joint from the eccentric bush of the steering knuckle
For installing the piston pin bush
408aPunch
For removing and installing
 - the torsion arm link pin bushes,
 - the starter shaft bush,
 - the bush for the clutch pedal,
 - the bush for the brake pedal,
 - the bearing ring for the round nut (drive pinion),
 - the bearing outer race in the final drive carrier,
 - the bearing bush for the 4th and reverse clutch,
 - the outer race for the tapered roller bearing in bearing ring,
 - the oil seal for bearing cover,
 - the pedal bushes,
 - the seal for the bearing ring,
 - the bearing ring out of the bearing tube,
 - the bearing outer race in the cover of the bearing tube,
 - the gear wheel and inner race for needle bearing/drive pinion,
 - the seal on the final drive cover,
 - the tapered roller bearing outer race
For pressing out and installing
 - the oil seal for the rear wheel bearing,
 - the ball bearing for the differential
For pressing out
 - the torsion bar from the spring plate,
 - the ball bearing for the drive shaft out of the gear carrier,
 - the bearing in the gear carrier,
 - the constant velocity joint,
 - the center tie rod out of the drop arm,
 - the side tie rod out of the center tie rod
For pressing off
 - the ball bearing from the generator armature on the commutator side,
 - the end plate from the generator armature on the fan side,
 - the gear wheel for the 4th gear and the needle bearing inner race from the drive pinion,
 - the double ball bearing out of the pinion,
 - the upper torsion arm from the eccentric bush for the steering knuckle,
 - the bearing inner race from the pinion,
 - the constant velocity joints,
 - the tapered roller bearing from the cover (differential),
 - the ball bearing from the drive gear,
 - the bearing inner race from the main shaft,
 - the tapered roller bearing - inner race
For pressing on the inner race of the double tapered roller bearing for the drive pinion
For pressing in
 - the small end bush,
 - the oil seal in bearing cover




409Punch
For removing and installing
 - the ball bearings in right hand on left hand transmission case halves,
 - the torsion arm link pin bushes in upper and lower king pins
For removing
 - the reverse sliding gear bush,
 - the drive pinion tapered bearing,
 - the 3rd gear on the main drive shaft of synchromesh transmission
For installing
 - the inner 59 mm dia. front wheel bearing,
 - the outer race of the inner 72 mm dia. front wheel bearing,
 - the upper and lower king pins,
 - bushes for the brake pedal,
 - the bush for the clutch pedal shaft,
 - the bush for the clutch pedal,
 - the generator end plate on the fan side,
 - the armature bearing, commutator side

410Punch
For pressing in the bushes for the clutch pedal shaft
For removing and installing
 - the bush in shock absorber in steering damper eye,
 - the gland nut bush
For removing
 - the reverse sliding gear bush of synchromesh transmission,
 - the inner race of the inner front wheel bearing,
 - the inner race of the outer front wheel bearing
For pressing out
 - the bush for the upper king pin,
 - the piston pin bush,
 - the bearing tube for the brake pedal,
 - the clutch pedal shaft from the clutch pedal,
 - the ball joint from the lower torsion arm

411Punch
For removing and installing
 - the king pin,
 - the clutch operating shaft bushes,
 - the king bushes,
 - the bush in the starter end plate, commutator side
For removing
 - the clutch pedal shaft bush,
 - the torsion arm link pin bushes from upper and lower king pins,
 - the drive pinion roller bearing inner race,
 - the ball bearing and the needle bearing inner race for the 1st gear on the drive pinion,
 - the clutch gear and the needle bearing inner race for the 4th gear from the main drive shaft,
 - the ball joint from the lower torsion arm (push the bolt out as far as possible)
For installing
 - the drive pinion roller bearing inner race,
 - the outer 52 mm dia. front wheel bearing,
 - the outer ball race of the 62 mm dia. outer front wheel bearing

412Thrust Disc
For carrying out a number of operations in conjunction with VW 401 and other press tools

415Tube 57 mm dia.
For removing and installing the left and right ball bearings in transmission case
For pressing
 - the ball joint with eccentric bush for the steering knuckle out of the upper torsion arm,
 - the ball joint out of the lower torsion arm
For removing
 - the distributor drive gear,
 - the crankshaft timing gear, spacer and distributor drive gear,
 - the distributor drive gear retaining ring
For installing
 - the brake pedal bushes,
 - the inner 59 mm dia. front wheel bearing and the oil seal,
 - the bushes for the brake pedal shaft,
 - the ball joint in the upper torsion arm
For adjusting the concaved washer of the drive pinion
415aTube 60 mm dia.
For removing and installing the left and right ball bearings in transmission case
For pressing
 - the ball joint with eccentric bush for the steering knuckle out of the upper torsion arm,
 - the ball joint out of the lower torsion arm
For removing
 - the distributor drive gear,
 - the crankshaft timing gear, spacer and distributor drive gear,
 - the distributor drive gear retaining ring
For installing
 - the brake pedal bushes,
 - the inner 59 mm dia. front wheel bearing and the oil seal,
 - the bushes for the brake pedal shaft,
 - the ball joint in the upper torsion arm
For adjusting the concaved washer of the drive pinion

416Tube 38 mm dia.
For installing the drive pinion double ball bearing
For pressing out the clutch pedal shaft bushes

416aTube 38 mm dia.
For installing the double ball bearing for the pinion
For pressing out the clutch pedal shaft bushes
For pressing in the oil control sleeve
For pressing off the tapered roller bearing from the differential housing
416bTube 37 mm dia.
For installing the double ball bearing for the pinion
For pressing out the clutch pedal shaft bush
For pressing in
 - the oil control sleeve,
 - the bonded rubber mounting for the steering idler arm bracket
For pressing off the tapered roller bearing from the differential housing
For pressing out the piston pin bush
For pressing on
 - the constant velocity joint,
 - the tapered roller bearing (differential cover)
For pressing out and pressing in the bushes for the foot pedal
For pressing on and pressing off the bearer ring (differential housing) and cover


417Tube 30/31.9 mm dia.
For installing the steering worm 16.8 mm dia. lower thrust bearing
418Tube 32.5 mm dia.
For removing and installing the starter motor shaft bush in the end plate on the commutator side
For removing the king pin
For installing the torsion arm link pin bush
418aTube 31.5 mm dia.
For removing and installing the starter motor shaft bush in the end plate on the commutator side
For pressing out
 - the king pins,
 - the ball joint from the lower torsion arm
For pressing in
 - the torsion arm link pin bushes,
 - piston pin bush
For pulling out the sliding reverse gear shaft
For pressing on the tapered roller bearing (differential housing cover)
419Tube 32 mm dia.
For removing
 - the gland nut bush,
 - the reverse sliding gear bush of transmission,
 - the piston pin bush,
 - the ball joint with the eccentric bush for the steering knuckle out of the upper torsion arm
For installing
 - the main drive shaft bearings,
 - the clutch gear for 3rd and 4th gear on the main drive shaft,
 - the needle bearing inner race for the 4th gear on the main drive shaft
420Tube 28 mm dia. (210 mm long)
For removing and installing the reverse sliding gear bush
For installing
 - the drive pinion roller bearing,
 - the 4th gear on main drive shaft,
 - the main drive shaft front bearing,
 - the 62 mm dia. outer front wheel bearing
421Tube 28 mm dia. (100 mm long)
For removing and installing
 - the lower king pin bush,
 - the shock absorber eye bush and the steering damper bush
For removing the 3rd gear from main drive shaft of the synchromesh transmission
For installing
 - the clutch pedal shaft bushes,
 - the ball bearing on the commutator side of the generator armature,
 - the end plate of the generator armature on the drive side
422Tube 28 mm dia. (split)
For removing the king pin bush
For installing
 - the 4th gear and needle bearing inner race on the drive pinion,
 - the drive pinion and main drive shaft in the gear carrier,
 - the piston pin bush

423Tube 21.5 mm dia.
For removing
 - the king pin bushes,
 - the piston pin bush
For installing the steering worm 16.8 mm dia. upper thrust bearing

424Extension
For pressing
 - the outer race of the front bearing in or out
426Tube 32 mm dia., 45 mm long
For pressing
 - the circlip onto the drive shaft
 - the drive shaft into the ball bearing in the gear carrier
427Guide Tube
For guiding
 - the crankshaft timing gear, spacer and distributor drive gear, when pressing them into position,
 - the distributor drive gear when pressing it into position

428Guide Tube, tapered
For guiding the distributor drive gear retaining ring when pressing it into position

428aGuide Tube, tapered
For guiding
 - the distributor drive gear retaining ring when pressing it into position,
 - the crankshaft timing gear, spacer and distributor drive gear, when pressing them into position,
 - the distributor drive gear when pressing it into position
429Thrust Ring
For installing
 - the distributor drive gear retaining ring,
 - the ball joint in the upper torsion arm
430Thrust Pad (bronze)
For installing
 - the drive pinion roller bearing,
 - the drive pinion roller bearing inner race,
 - the ball bearing and needle bearing inner race for 1st gear on the drive pinion,
 - the piston pin bush
431Thrust Pad 16.5/28 mm dia.
For removing
 - the 3rd gear on main drive of synchromesh transmission,
 - the ball joint from the lower torsion arm (push the bolt out as far as possible)
For installing
 - the torsion arm link bush,
 - the brake pedal bush,
 - the clutch pedal bushes
432Arbor 50 mm dia.
For installing
 - the outer front wheel outer ball race (52 mm dia.),
 - the king pin bushes,
 - the gland nut bush,
 - the outer race of the inner front wheel bearing,
 - the outer race of the outer front wheel bearing,
 - the axle shaft bearing housing,
 - the clutch pedal bushes,
 - the ball joint in the upper torsion arm
433Thrust Pad
For removing and installing
 - the differential bearings in transmission case,
 - the main shaft bearing in the gear carrier
For pressing out the rear wheel bearing oil seal
For installing
 - the rear axle shaft bearing housing on axle tube (approx. up to Chassis No. 1 637 000),
 - the outer race of the 62 mm dia. outer front wheel bearing,
 - the bushes for the front brake shaft,
 - the outer races of inner front wheel bearings with 59 mm and 62 mm dia. and also the oil seal,
 - the bushes for the brake pedal,
 - the ball joints in the upper torsion arm,
 - the ball joints in the lower torsion arm

433aSpacer Ring
For installing the rear axle shaft bearing housing on the axle tube (approx. up to Chassis No. 1 637 000)
434Arbor
For removing
 - the torsion arm link pin bushes,
 - the drive pinion and main drive shaft from the gear carrier
For installing
 - the king pins,
 - the gland nut bush,
 - the main drive shaft bearing in the gear carrier
435Arbor
For removing and installing
 - the clutch operating shaft bushes in transmission case,
 - the clutch pedal bush,
 - the brake pedal bush
For removing
 - the clutch gear and needle bearing inner race for 4th gear from the main drive shaft,
 - the clutch pedal shaft bush

436Guide Pin, tapered
For pressing out the clutch pedal shaft
For installing the telescopic shock absorber bush
436aGuide Pin, tapered
For pressing out the clutch pedal shaft
For pressing in the metal sleeve of the rubber bush of the telescopic shock absorber

437Guide Pin, tapered
For installing
 - the lever type shock absorber and steering damper eye bushes,
 - the bushes for the accelerator pedal shaft

437aGuide Pin, conical
For pressing in
 - the metal sleeve of the rubber bush of the shock absorbers and steering dampers,
 - the bushes for the accelerator shaft

438Guide Pin, cylindrical
For removing the bushes in both telescopic and lever type shock absorbers and also steering dampers
439Guide Pin, shouldered
For removing and installing the inner transmission shift lever bushes in gearshift housing
For removing the ball bearing from the generator armature on the commutator side
For installing
 - the bushes for the inner transmission shift lever,
 - the bushes for the clutch pedal shaft,
 - the clutch pedal on the clutch pedal shaft
440Support Ring
For pressing out the steering ball from the lower torsion arm

441Base Block
For removing
 - the main drive shaft bearing,
 - the rear wheel bearing oil seal
For installing
 - the rear wheel bearing oil seal,
 - the differential housing bearings
442Thrust Pad
For installing the rear wheel bearing oil seal

443Thrust Pad
Unknown
446Tube
For removing
 - the inner front wheel bearing outer ball race with 59, 62, and 72 mm dia.,
 - the outer race of the outer front wheel bearing with 62 mm dia.,
 - the inner race of the inner front wheel bearing,
 - the inner race of the outer front wheel bearing
For installing the brake pedal bushes

447Thrust Plate
For removing the outer ball race of the inner front wheel bearing with 62 mm dia.
447aThrust Plate
For removing the outer race of the inner front wheel bearing with 59 mm dia.
447bThrust Plate
For removing the outer race of the inner front wheel bearing with 72 mm dia.
447cThrust Plate
For removing the outer race of the inner front wheel bearing
447dThrust Plate
For removing the outer race of the outer front wheel bearing
447fThrust Plate
For removing the outer race of the outer front wheel bearing with 45 mm dia.
447gThrust Plate
For removing the outer race of the inside front wheel bearing with 59 mm dia.
447hThrust Plate
For installing the outer race of the outside front wheel bearing with 45 mm dia.
447iThrust Plate
For installing the outer race of the inner front wheel bearing with 59 mm dia.
447tThrust Plate
For removing the outer ball race of the inner front wheel bearing with 72 mm dia.
448Thrust Plate
For removing the outer race of the outer front wheel bearing with 48 mm dia.

449aToothed Thrust Ring
For removing drive pinion roller bearing inner race from drive pinion with Klingelnberg toothing (7 : 31)

449bToothed Thrust Ring
For removing drive pinion roller bearing inner race with Gleason toothing (8 : 35)

449cToothed Thrust Ring
For removing drive pinion roller bearing inner race with Gleason toothing (7 : 31)

449dToothed Thrust Ring
For removing
 - the drive pinion needle bearing inner race,
 - the 1st gear thrust washer,
 - the ball bearing from drive pinion with Klingelnberg toothing (8 : 33),
 - the ball bearing from drive pinion with Klingelnberg toothing (8 : 35) (only with Type 2/1 ton model)

449fToothed Thrust Ring
For removing the drive pinion ball bearing from drive pinion with Gleason toothing (8 : 35)

449mToothed Thrust Ring
For removing the drive pinion ball bearing from drive pinion with Gleason toothing
 
450aTool Board
For tool VW 401 and subsequent numbers
450a-7Set of & Plastic Trays for Press Tools
For 450a stand
 
451Thrust Plate
For removing the differential bearings (from Chassis No. 469 447)

452Gear Carrier Support
For removing the transmission out of the gear carrier
For installing the main drive shaft bearing in the gear carrier

453Holder for Brake Drum
For pressing out the outer race of the outside front wheel bearing



454Pressure Piece for the Differential Bearings
For pressing
 - the tapered roller bearing off the differential housing (from August 1967),
 - the tapered roller bearings onto the differential housing,
 - the tapered roller bearings onto the drive pinion
455Sleeve for Differential Housing Bearings
For pushing on
 - the differential housing tapered roller bearings (from August 1967),
 - the differential housing tapered roller bearings (Type 1 automatic)

456Support for Gear Carrier
For pressing out the drive shaft from the gear carrier (from August 1967)
For pushing off the tapered roller bearings from the differential in conjunction with VW 457

456aSupport for Gear Carrier (3 parts)
For pressing out
 - the drive shaft from the gear carrier (from August 1970),
 - the gears from the gear carrier with the aid of the supplementary parts
For pressing off the tapered roller bearing from the differential when used in conjunction with VW 457
For pressing the ball bearing for the drive shaft into the gear carrier, when used in conjunction with the supplementary parts
457Angled Thrust Plates for Differential Bearings
For pressing out the gears from the transmission case (only VW 457/1) used in conjunction with VW 296
For pushing off the bearings of the differential (from August 1967) used in conjunction with VW 296
458Thrust Plate with Pins
For pushing out the tapered roller bearings from the final drive cover

459Appliance for Pressing the Ball Joints In and Out (2 parts)
For pressing
 - the ball joints into and out of the torsion arms,
 - the outer race of the tapered roller bearings out of the adjustment nut of the drive pinion (VW 459/1 only)

460Removal Device (3 pieces)
For removing the upper king pin from the steering knuckle
For installing the piston pin bush with drift out of VW 460



460Removal Device (2 parts)
For removing the upper king pins from the steering knuckle with VW 460/2 and 3 as well as VW 407
For pressing down the 3rd gear onto the pinion with VW 460/3 when taking off or fitting the circlip with VW 161a
461King Pin Installing Device (7 parts)
For insuring that the upper king pin is pressed correctly into the lower king pin


463Removal and Installation Device (4 parts)
For pressing the inner needle bearing ring off the torsion arm
For installing the inner needle bearing inner ring on the torsion arm

463/2Tube, split
For numerous pressing off and on operations on various assemblies

470Thrust Pieces with Retaining Ring for Drive Pinion Bearing (3 parts)(automatic transmission)
For pressing the tapered roller bearings off the drive pinion

471Peening Tool for Ball Joints
For peening the ball joints in the torsion arms

472Thrust Pad with Spacer Sleeve
For pressing out the outer race of the tapered roller bearing from the bearing cover
For pressing
 - the outer race of the tapered roller bearing into the bearing cover,
 - the oil seal into the bearing cover in conjuction with VW 472/2
473Thrust Piece
For pressing
 - the oil seal out of the bearing cover,
 - the outer race of the tapered roller bearing into the bearing cover,
 - the outer race of the tapered roller bearing out of the bearing cover,
 - the outer race of the tapered roller bearing out of the adjustment nut,
 - the oil seal into the bearing cover

474Pressure Piece
For pulling the oil seal into the trailing wishbone

Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts
Actual tool photos courtesy of various TheSamba.com Gallery contributors


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