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Special Service Tools - 600 series
Click on the thumbnail for larger image and model application details
Submissions of tool
photos, missing tool numbers, and scans are welcomed
Tools Listing Information
Page 1 (100 series) | Page 2
(200-249) | Page 3 (250-299) |
Page 4 (300 series) | Page 5
(400 series)
Page 6 (500 series) | Page 7
(600 series) |
Page 8 (700-999) | Page 9
(1000-up) |
Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts
Number | Designation and Application | Tool Photo |
600/1 | Engine Trolley Provides a safe support for the engine with the car on a hoist, or supported by a gantry crane | |
601 | Trolley for
Assemblies and Units Designed for moving the rear axle plus transmission assembly, engine or front axle | |
602 | Body Trolley Carries the body after being lifted off chassis, has two non-swiveling wheels and two castors | |
603/1 | Vehicle Trolley For moving Type 1 and 2 vehicles |
12/1955 |
603/2 | Vehicle Trolley For moving Type 1 and 2 vehicles |
11/1955 |
603/3 | Vehicle Trolley For moving Type 1, 2, and 3 vehicles |
11/1961 08/1962 11/1963 |
603/4 | Additional
Adaptor for Vehicle Trolley Used with vehicle trolley to move Type 3s | |
604 | Ramp | |
605 | Gantry Crane For lifting vehicles, removing and refitting engines or rear axle and transmission assemblies | |
606 | Front End Lifter Uses lever action to lift front end of vehicle when placed under front axle tubes | |
607 | Free-wheeling
Device for Towing with Locked Rear Axle For towing VW with locked rear wheels due to transmission damage | |
608 | Towing Hook To tow VW cars | |
609 | Rear Axle Cradle
for Garage Trolley Jack For support in removing and refitting rear axle unit | |
610 | Front Axle Cradle
for Garage Trolley Jack For support in removing and refitting front axle unit | |
611 | Movable
Disassembly Locker For storing component assemblies and other small parts and accessories | |
612 | Engine Cradle for
Trolley Jack To support the engine during removal and installation | |
612/1 | Engine Support
Plate for Trolley Jack For removal and installation of the engine | |
612/2 | Support for Engine Jack | From Zelenda VW Special Tools Catalog |
612/3 | Support for Transmission & Engine |
From Zelenda VW Special Tools
Catalog |
613 | Front Axle Cradle
for Trolley Jack For removing and refitting front axle unit | |
614 | Sub Frame Cradle
for Trolley Jack Fixture for jacking a vehicle under the motor at the end of the frame horns. The fixture is secured in the VW type trolley jack as pictured in factory manuals |
|
615 | Adaptor for
Trolley Jack Fixture for jacking a vehicle by the rear torsion tubes, again in conjunction with the trolley jack |
|
615-11x13 | Double-Hex
Starter & Block Wrench Hazet chrome vanadium | From Zelenda VW Special Tools Catalog |
616 | Painting Trolley
for Separate Parts Type 1, 2, and 3 | |
617 | Removal support
for engine, transmission, and suspension struts - Type 4, Dasher, Fox |
From Baum Tolls catalog |
618 | Transmission
support - Dasher, Fox | From Baum Tolls catalog |
630 | Wash Plant For cleaning parts and complete units | |
631 | Oil Tray for
Repair Stand For catching oil drips occasioned by dismantling the engine, etc. | |
632 | Work Bench To support the engine during removal and installation | |
633 | Trestle For supporting vehicle frame | |
634 | Strainer | |
635 | Headlight Aiming
Screen For adjusting headlights | |
635/2 | Headlight
Aiming Screen For beam adjustment in Type 1, 2, and 3 |
10/1961 03/1963 |
636 | Hubcap Removal Tool | |
637/1 | Inner Hubcap
Puller For removing inner hubcap / grease cap |
|
637/2 | Inner Hubcap
Puller For removing inner hubcap / grease cap | |
638 | Drift for Torsion Arm Bushes For extracting the bushing from the torsion arm |
05/1959 08/1963 |
639 | Torsion Arm Bush
Extractor For extracting the bushing from the torsion arm with the front axle removed |
11/1961 03/1963 |
639 | Valve Installing
Tool for Tubeless Tires For adjusting headlights | |
640 | Bead Breaker For breaking the bead loose from its seat on the rim | |
641 | Oil Tray To be clamped between the heating channel and the exhaust pipe leading from the heating junction box to the silencer | |
642 | Tool for Swing
Lever Shaft For extracting the center pin on a Bus front end |
|
643 | Assembly Stand Used in conjunction with special fixture 313, facilitates the holding of - fixture 307 during assembly and disassembly of engine or transmission - holder 309 during assembly and disassembly of front axle |
|
644 | Exhaust Tail Pipe
Removal Tool For removing exhaust tail pipe from the muffler |
|
645 | Push Rod Tube
Centering Tool For quick and proper fitting of push rod tubes when installing cylinder heads |
|
646/1 | Discharge Tube
Tool - 28 PICT Carburetor For removing discharge tube from accelerator pump |
|
647 | Clip for Fuel
Hose For preventing loss of fuel during tank removal or fuel pump maintenance |
|
648 | Steering Gear
Mounting Tube For holding removed steering gear securely in vice | |
649 | Guide Sleeve for
Steering Roller Shaft Protects the oil seal from damage |
|
650 | Cylinder Retainer For retaining cylinders when removing and installing heads | |
650/1 | Cylinder
Retainer Prevents cylinders from slipping off when removing heads | |
650-16 | Tire Iron, 16"
long Hazet chrome vanadium | From Zelenda VW Special Tools Catalog |
651 | Disassembly
Trolley To accommodate larger components of a dismantled engine or rear axle | |
652 | Disassembly Rack
for Engine For engine storage | |
652/2 | Disassembly
Rack for Transmission For transmission storage | |
652/3 | Disassembly
Rack for Engine Components For engine component storage | |
652/4 | Assembly Rack For reinstalling engine components in original position Type 1, 2, 3, 122, 124, and 126 | |
652/5 | Disassembly Rack 25 lbs. | From Zelenda VW Special Tools Catalog |
653 | Valve Spring
Compressor For compressing valve springs with the engine installed. |
|
653/1 | Valve Spring
Compressor For removing and refitting valve springs with the engine in situ, and is fitted in place of the rocker shaft | |
653/2 | Valve Spring
Compressor For removing and refitting valve springs with the engine in situ or removed; used in conjunction with a compressed air hose Types 1, 2, 3, 122, and 126 | |
654 | Ignition Timing -25hp/36hp engine | |
654 | Fitting Jig for
Oil Filter For supporting oil filter while bolting to crankcase |
|
655/1 | Torsion Bar
Tensioner For pre-loading the rear torsion bars | |
655/2 | Spring Arm
Plate and Torsion Arm Tensioner For tensioning the rear spring plates and the torsion arms on Type 3 |
Wing handle |
655/3 | Spring Plate
and Torsion Arm Tensioner, Type 1, 2 3 For various compressing purposes, such as ball joint front trailing arms after replacing ball joints, and compressing spring plates on the rear axle when installing | |
656 | Spring Plate
Installer For pressing in the rear torsion bar after pre-loading with tensioner number VW 655 | |
657 | Clutch Pressure
Plate Compressor For adjusting release plate on clutch cover | |
658 | Gearshift Test
Appliance - Synchromesh Transmission For setting selector forks, checking action and engagement of various gears and clutch operating sleeves | |
659/1 | Dial Indicator
Bracket For measuring run-out of clutch thrust ring and end play of crankshaft | |
659/2 | Dial Indicator
Bracket For measuring run-out of clutch thrust ring and end play of crankshaft | |
660 | Ignition Timing
Adjustment Gauge For checking ignition timing |
|
661/2 | Oil Cooler Test
Appliance For checking oil cooler for leaks |
5/59 11/64 Note: Lower photos are of a tool marked 661/1 |
662/1 | Oil Pressure
Switch Tester For testing oil pressure | |
662/2 | Oil Pressure
Switch Tester For testing oil pressure | |
663/1 | Fuel Pump
Tester For testing pressure delivered by fuel pump | |
664 | Differential
Housing Holding Tool For holding differential, split-case transmission |
|
664/1 | Differential
Housing Holding Tool For holding differential, tunnel-case transmission |
|
664/2 | Differential
Housing Holding Tool For holding differential, tunnel swing-axle transmission | |
665 | Oil Pump Pilot For aligning oil pump |
|
666 | Engine Testing
Stand For testing repaired engine and its components; not for testing engine output and fuel consumption | |
667 | Clutch Cable
Adjusting Tool For adjusting the clutch cable |
05/1959 Hazet 2595 |
668 | Checking Device
for Mounting Angle of Front Axle Torsion Bars For reading mounting angle | |
669 | Tension Tester
for V-Belt For measuring or resetting V-Belt (generator belt) tension | |
669/1 | Tension Tester
for V-Belt For measuring or resetting V-Belt (generator belt) tension | |
670 | Frame Head
Assembly Jig For holding frame head for unrestricted welding access, also ensures correct angle of front axle cradle | |
671 | Frame Alignment
Gauge For checking the frame for misalignment of the rear cross-tube | |
672 | Frame Alignment
Gauge Used with VW 671 to check frame ends for misalignment | |
673 | Drilling Jig for
Spring Plate For correcting rear wheel deviation | |
674 674a | Special Cross Key To loosen or tighten radio holding nuts, distributor cap, and light and windshield switch escutcheon |
|
675 | Guide Shaft for
Face Cutter VW 217 For refacing torsion arm eyes and truing up inner surfaces of bearing bosses and cutting them parallel | |
676 | Caster and
Bracket For bolting to frame fork | |
677 | Wheel Stand For storing wheels, hubcaps, and nuts after removal from vehicle | |
678/1-3 | Tool Rack for
Tool Trolley For storing tools in maintenance stall for 2 to 4 mechanics | |
679 | Transmission Oil
Dipstick For checking oil level in splitcase transmissions | |
680 | Device for
Checking Ignition Timing Adjustment For determining exact coincidence of mark on crankshaft pulley with crankcase jointing face | |
681 | Extractor Lever
for Main Drive Shaft Oil Seal For removing main drive shaft oil seal |
|
682 | Retaining Lever
for Clutch Pressure Plate - Automatic Clutch For holding clutch pressure plate firm while pulling up hexagon headed bolts on clutch cover (autostick) | |
683 | Retaining Device
for Clutch Lever - Automatic Clutch For holding down clutch during adjustment (autostick) | |
684/1 | Gauge for
Clutch Lever - Automatic Clutch For setting adjustment nut and checking dimensions (autostick) | |
685 | Thrust Piece for
Governor Used with VW 401 and VW 411 for pressing ball bearing onto governor shaft and into housing | |
686 | Thrust Plate for
Governor Used with VW 401 and VW 408 | |
687 | Governor
Adjusting Key - Industrial Engine For adjusting spring nuts of the governor regulating shaft | |
688 | Checking Device
for Governor Adjustment - Industrial Engine For checking stroke of governor lever | |
689 | Clamping Plate
for Cylinder Head For supporting cylinder head Type 1, 2, 3, 122, and 126 | |
689/1 | Mounting Plate
for Cylinder Head together with Valve Guide Measuring Appliance Types 1, 2, 3, 122, 124, 126 | |
690 | Installing Device
for Type 2 Rear Axle Shaft Ball Bearing For installing the upper outer bearing on the driven axle, reduction box |
|
691 |
Adjusting Device for the Twin-Carburetor System, Type 3 For checking linkage rod length and adjusting dual carbs. on Type 3 | |
691a | Synchronizer Tube which attaches to the Motometer “syncrotest” carb synchronizer which allows the synchronizer to be used on Type 3 dual carbs. This is part of the initial dual carb type 3 carb adjusting/tuning set |
691a listing from Zelenda VW Special Tools Catalog |
692 | Spring Clip
Installing Sleeve, Type 3 For installing the ball joint spring clip | |
693 | Reduction Box Lower
Axle Bearing
Press For pressing driven gear and shaft out of rear axle in Type 2 |
|
694 | Sealing Cap
Puller for Type 2 For pulling sealing cap from reduction gear housing | |
695 | Governor
Adjustment Test Appliance For checking stroke of governor lever with engine running - Type 124 | |
696 | Socket Wrench for
the Crankshaft Pulley Fixing Bolt For assembly work on cooling fan - Type 124 | |
697 | Test Appliance
for Frame Head, Type 3 For checking distortion of the frame head | |
698 | Cylinder Head
Repair Appliance, Types 1, 2, 3, 122, 124 and 126 For replacing the valves guides | |
699 | Fitting Sleeve
for Oil Deflector Ring, Types 1, 2, 3, 122, 124 and 126 For covering the grooves on the valve stem while fitting the deflector ring | |
699-64 | Valve Guide Cutter | From Zelenda VW Special Tools Catalog |
Tools Listing Information
Page 1 (100 series) | Page 2
(200-249) | Page 3 (250-299) |
Page 4 (300 series) | Page 5
(400 series)
Page 6 (500 series) | Page 7
(600 series) |
Page 8 (700-999) | Page 9
(1000-up) |
Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts
Actual tool photos courtesy of various TheSamba.com Gallery
contributors