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Special Service Tools - 600 series
Click on the thumbnail for larger image and model application details
Submissions of tool photos, missing tool numbers, and scans are welcomed

Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts

Number Designation and Application Tool Photo
600/1Engine Trolley
Provides a safe support for the engine with the car on a hoist, or supported by a gantry crane
601Trolley for Assemblies and Units
Designed for moving the rear axle plus transmission assembly, engine or front axle
602Body Trolley
Carries the body after being lifted off chassis, has two non-swiveling wheels and two castors
603/3Vehicle Trolley
For moving Type 1, 2, and 3 vehicles

11/1961

08/1962

11/1963
603/4Additional Adaptor for Vehicle Trolley
Used with vehicle trolley to move Type 3s
605Gantry Crane
For lifting vehicles, removing and refitting engines or rear axle and transmission assemblies
606Front End Lifter
Uses lever action to lift front end of vehicle when placed under front axle tubes
607Free-wheeling Device for Towing with Locked Rear Axle
For towing VW with locked rear wheels due to transmission damage
609Rear Axle Cradle for Garage Trolley Jack
For support in removing and refitting rear axle unit
610Front Axle Cradle for Garage Trolley Jack
For support in removing and refitting front axle unit
611Movable Disassembly Locker
For storing component assemblies and other small parts and accessories
612/1Engine Support Plate for Trolley Jack
For removal and installation of the engine
612/2Support for Engine Jack From Zelenda VW Special Tools Catalog
612/3Support for Transmission & Engine From Zelenda VW Special Tools Catalog
613Front Axle Cradle for Trolley Jack
For removing and refitting front axle unit
614Sub Frame Cradle for Trolley Jack
Fixture for jacking a vehicle under the motor at the end of the frame horns. The fixture is secured in the VW type trolley jack as pictured in factory manuals

615Adaptor for Trolley Jack
Fixture for jacking a vehicle by the rear torsion tubes, again in conjunction with the trolley jack

615-11x13Double-Hex Starter & Block Wrench
Hazet chrome vanadium
From Zelenda VW Special Tools Catalog
616Painting Trolley for Separate Parts
Type 1, 2, and 3
617Removal support for engine, transmission, and suspension struts
- Type 4, Dasher, Fox
From Baum Tolls catalog
618Transmission support
- Dasher, Fox
From Baum Tolls catalog
630Wash Plant
For cleaning parts and complete units
631Oil Tray for Repair Stand
For catching oil drips occasioned by dismantling the engine, etc.
633Trestle
For supporting vehicle frame
635/2Headlight Aiming Screen
For beam adjustment in Type 1, 2, and 3

10/1961

03/1963
637/1Inner Hubcap Puller
For removing inner hubcap / grease cap
637/2Inner Hubcap Puller
For removing inner hubcap / grease cap
638Drift for Torsion Arm Bushes
For extracting the bushing from the torsion arm
 
05/1959

08/1963

639Torsion Arm Bush Extractor
For extracting the bushing from the torsion arm with the front axle removed

11/1961
 
03/1963
640Bead Breaker
For breaking the bead loose from its seat on the rim
641Oil Tray
To be clamped between the heating channel and the exhaust pipe leading from the heating junction box to the silencer
642Tool for Swing Lever Shaft
For extracting the center pin on a Bus front end

643Assembly Stand
Used in conjunction with special fixture 313, facilitates the holding of
- fixture 307 during assembly and disassembly of engine or transmission
- holder 309 during assembly and disassembly of front axle

644Exhaust Tail Pipe Removal Tool
For removing exhaust tail pipe from the muffler

645Push Rod Tube Centering Tool
For quick and proper fitting of push rod tubes when installing cylinder heads

646/1Discharge Tube Tool - 28 PICT Carburetor
For removing discharge tube from accelerator pump

647Clip for Fuel Hose
For preventing loss of fuel during tank removal or fuel pump maintenance

648Steering Gear Mounting Tube
For holding removed steering gear securely in vice
649Guide Sleeve for Steering Roller Shaft
Protects the oil seal from damage

650Cylinder Retainer
For retaining cylinders when removing and installing heads
650/1Cylinder Retainer
Prevents cylinders from slipping off when removing heads
650-16Tire Iron, 16" long
Hazet chrome vanadium
From Zelenda VW Special Tools Catalog
651Disassembly Trolley
To accommodate larger components of a dismantled engine or rear axle
652Disassembly Rack for Engine
For engine storage
 
652/2Disassembly Rack for Transmission
For transmission storage
652/3Disassembly Rack for Engine Components
For engine component storage
652/4Assembly Rack
For reinstalling engine components in original position
Type 1, 2, 3, 122, 124, and 126
652/5Disassembly Rack
25 lbs.
From Zelenda VW Special Tools Catalog
653Valve Spring Compressor
For compressing valve springs with the engine installed.
653/1Valve Spring Compressor
For removing and refitting valve springs with the engine in situ, and is fitted in place of the rocker shaft
653/2Valve Spring Compressor
For removing and refitting valve springs with the engine in situ or removed; used in conjunction with a compressed air hose
Types 1, 2, 3, 122, and 126
654Ignition Timing -25hp/36hp engine
654Fitting Jig for Oil Filter
For supporting oil filter while bolting to crankcase

655/2Spring Arm Plate and Torsion Arm Tensioner
For tensioning the rear spring plates and the torsion arms on Type 3
655/3Spring Plate and Torsion Arm Tensioner, Type 1, 2 3
For various compressing purposes, such as ball joint front trailing arms after replacing ball joints, and compressing spring plates on the rear axle when installing
656Spring Plate Installer
For pressing in the rear torsion bar after pre-loading with tensioner number VW 655
657Clutch Pressure Plate Compressor
For adjusting release plate on clutch cover
658Gearshift Test Appliance - Synchromesh Transmission
For setting selector forks, checking action and engagement of various gears and clutch operating sleeves
659/1Dial Indicator Bracket
For measuring run-out of clutch thrust ring and end play of crankshaft
659/2Dial Indicator Bracket
For measuring run-out of clutch thrust ring and end play of crankshaft
 
660Ignition Timing Adjustment Gauge
For checking ignition timing

661/2Oil Cooler Test Appliance
For checking oil cooler for leaks


Note: Pics are of a tool marked 661/1
662/2Oil Pressure Switch Tester
For testing oil pressure
663/1Fuel Pump Tester
For testing pressure delivered by fuel pump
664Differential Housing Holding Tool
For holding differential, split-case transmission

664/1Differential Housing Holding Tool
For holding differential, tunnel-case transmission

664/2Differential Housing Holding Tool
For holding differential, tunnel swing-axle transmission
665Oil Pump Pilot
For aligning oil pump

666Engine Testing Stand
For testing repaired engine and its components; not for testing engine output and fuel consumption
667Clutch Cable Adjusting Tool
For adjusting the clutch cable

05/1959

Hazet 2595
668Checking Device for Mounting Angle of Front Axle Torsion Bars
For reading mounting angle
669/1Tension Tester for V-Belt
For measuring or resetting V-Belt (generator belt) tension
670Frame Head Assembly Jig
For holding frame head for unrestricted welding access, also ensures correct angle of front axle cradle
671Frame Alignment Gauge
For checking the frame for misalignment of the rear cross-tube
672Frame Alignment Gauge
Used with VW 671 to check frame ends for misalignment
673Drilling Jig for Spring Plate
For correcting rear wheel deviation
674
674a
Special Cross Key
To loosen or tighten radio holding nuts, distributor cap, and light and windshield switch escutcheon

675Guide Shaft for Face Cutter VW 217
For refacing torsion arm eyes and truing up inner surfaces of bearing bosses and cutting them parallel
676Caster and Bracket
For bolting to frame fork
677Wheel Stand
For storing wheels, hubcaps, and nuts after removal from vehicle
678/1-3Tool Rack for Tool Trolley
For storing tools in maintenance stall for 2 to 4 mechanics
679Transmission Oil Dipstick
For checking oil level in splitcase transmissions
680Device for Checking Ignition Timing Adjustment
For determining exact coincidence of mark on crankshaft pulley with crankcase jointing face
681Extractor Lever for Main Drive Shaft Oil Seal
For removing main drive shaft oil seal
682Retaining Lever for Clutch Pressure Plate - Automatic Clutch
For holding clutch pressure plate firm while pulling up hexagon headed bolts on clutch cover (autostick)
683Retaining Device for Clutch Lever - Automatic Clutch
For holding down clutch during adjustment (autostick)
684/1Gauge for Clutch Lever - Automatic Clutch
For setting adjustment nut and checking dimensions (autostick)
685Thrust Piece for Governor
Used with VW 401 and VW 411 for pressing ball bearing onto governor shaft and into housing
686Thrust Plate for Governor
Used with VW 401 and VW 408
687Governor Adjusting Key - Industrial Engine
For adjusting spring nuts of the governor regulating shaft
688Checking Device for Governor Adjustment - Industrial Engine
For checking stroke of governor lever
689Clamping Plate for Cylinder Head
For supporting cylinder head
Type 1, 2, 3, 122, and 126
690Installing Device for Type 2 Rear Axle Shaft Ball Bearing
For installing the upper outer bearing on the driven axle, reduction box

691 Adjusting Device for the Twin-Carburetor System, Type 3
For checking linkage rod length and adjusting dual carbs. on Type 3
691aSynchronizer
Tube which attaches to the Motometer “syncrotest” carb synchronizer which allows the synchronizer to be used on Type 3 dual carbs. This is part of the initial dual carb type 3 carb adjusting/tuning set

691a listing from Zelenda VW Special Tools Catalog
692Spring Clip Installing Sleeve, Type 3
For installing the ball joint spring clip
 
693Reduction Box Lower Axle Bearing Press
For pressing driven gear and shaft out of rear axle in Type 2

694Sealing Cap Puller for Type 2
For pulling sealing cap from reduction gear housing
695Governor Adjustment Test Appliance
For checking stroke of governor lever with engine running - Type 124
696Socket Wrench for the Crankshaft Pulley Fixing Bolt
For assembly work on cooling fan - Type 124
697Test Appliance for Frame Head, Type 3
For checking distortion of the frame head
 
698Cylinder Head Repair Appliance, Types 1, 2, 3, 122, 124 and 126
For replacing the valves guides
 
699Fitting Sleeve for Oil Deflector Ring, Types 1, 2, 3, 122, 124 and 126
For covering the grooves on the valve stem while fitting the deflector ring
 
699-64Valve Guide Cutter From Zelenda VW Special Tools Catalog

Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts
Actual tool photos courtesy of various TheSamba.com Gallery contributors


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