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Special Service Tools - 300 series
Click on the thumbnail for larger image and model application details
Submissions of tool photos, missing tool numbers, and scans are welcomed

Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts

Number Designation and Application Tool Photo
301Gantry crane
304Engine Trolley
To support the engine while removing and installing
307Fixture
For holding
 - the engine during assembly and disassembly in conjunction with VW 313 and assembly stand,
 - the transmission with rear axle during assembly and disassembly in conjunction with VW 313 and an assembly stand

Spare Parts listing
307aSupport
For holding
 - the engine during assembly and disassembly in conjunction with VW 313 and assembly stand,
 - the transmission with rear axle during assembly and disassembly in conjunction with VW 313 and an assembly stand

308Stand
For holding
 - fixture VW 307 during assembly and disassembly of engine,
 - fixture VW 307 during assembly and disassembly of transmission,
 - holder VW 309 during assembly and disassembly of front axle

309Holding Plate
For holding the front axle during assembly and disassembly in conjunction with VW 313 and an assembly stand


 

309aFront Axle Adaptors
For holding the front axle during assembly and disassembly in conjunction with VW 309

309bClamps for Front Axle
For clamping the front axle during assembly and disassembly in conjunction with VW 309

309cSupport (4 parts)
For holding the front axle during assembly in conjunction with VW 309, VW 313 and an assembly stand
310Fixture
For holding crankshaft

310aFixture
For holding crankshaft


311Valve Extractor
For removing and installing valves


311aCutter for Valve Seat with Pilot (45 deg.)
For re-facing valve seats
311bValve Grinding Kit
For checking valve guides and valve seats,
For reaming up valve guides,
For refacing valve seats,
For remachining and cleaning combustion chambers in cylinder head
311cChuck 7 mm
For holding the valve when grinding in


311dCutter for Valve Seat with Pilot (15 and 75 deg.)
For correcting valve seat angles
311fChuck 8 mm
For holding the 8 mm dia. valve when grinding in


311hValve Extractor
For removing and installing the valves

311kValve Grinding Kit
For checking valve guides and valve seats,
For reaming up valve guides,
For refacing valve seats,
For remachining and cleaning combustion chambers in cylinder head


311mValve Grinding Kit
For checking valve guides and valve seats,
For reaming up valve guides,
For refacing valve seats,
For remachining and cleaning combustion chambers in cylinder head
311pAddition to Valve Grinding Kit VW 311k
For checking the valve seats
For refacing valve seats

311sValve Spring Compressing Tool
For compressing the valve spring when removing or installing the valve cotters (when engine is installed, with the aid of the compressed air line from VW 653/2)


313Fixture
For holding
 - fixture VW 307 during assembly and disassembly of engine,
 - fixture VW 307 during assembly and disassembly of transmission,
 - the holding plate VW 309 during assembly and disassembly of front axle

314Fixture
For tightening and loosening the nut on the drive pinion
For holding the differential housing during assembly and disassembly: Type 1 (up to Chassis No. 3 192 506); Type 2 (up to Chassis No. 469 505)

318Jack for Front Axle
To support the engine while removing and installing
321Brake Drum holding device
Auxiliary device for holding the brake drum while tightening and loosening the axle nuts
323Brake Cable lifter
For removing and installing the brake cables to the brake actuation rail
326Tapered sleeve for shock absorber sleeve
For mounting the rubber sleeve on the front shock absorber.
Moisten the cone sleeve with shock absorber oil and slide it with the coated rubber sleeve over the upper shock absorber eye.
Push the cuff down from the sleeve with a strong push.
Then use the conical sleeve to attach the upper spring ring to the sleeve
327aFloat Needle Valve Gauge
For checking the float needle valve length, (up to Chassis No. 1-397 022)




327bCarburetor Air Correction Jet Height Gauge
Remove venturi. Place gauge on jointing face of carburetor bowl, at the same time inserting the guide pin in the outlet hole of the spraying well. The distance from the outlet bore to the jointing face may vary within a range of .4 mm.
For use with VWs up to Chassis No. 1-397 022



328aFuel Pump Push Rod Gauge
For adjusting fuel pump stroke with fuel pump installed





328bFuel Pump Diaphragm Gauge
For installing the fuel pump diaphragm: Type 1 (up to Chassis No. 3 192 506); Type 2 (up to Chassis No. 469 505)





328cFuel Pump Push Rod Gauge
For adjusting fuel pump stroke with vertical drive fuel pump installed



328dFuel Pump Diaphragm Gauge
For adjusting the diaphragm of the vertical drive type fuel pump


330Clamping and Measuring Plates for Limited Slip Differential
For clamping the partially assembled limited slip differential for the purpose of measuring

340Tensioning Device for Coil Springs
For tensioning the coil springs of the suspension struts when removing or installing


341cToe-In Gauge
For checking the toe-in of the front wheels


Matra 904:
342Timing Light
For setting the timing, testing operation of advance mechanism

350Retaining Plate with Measuring Equipment (automatic transmission)
For holding the final drive for assembly and for adjusting the ring gear

351Holding Appliance for Rear Axle and Transmission (automatic transmission)
For holding the rear axle and the transmission when carrying out assembly work

352Support for Transmission
For supporting the transmission during assembly used in conjunction with VW 309, VW 313 and an assembly stand

353Support for Transmission
For supporting the transmission whilst carrying out dismantling and assembly work in conjunction with VW 309, VW 313 and an assembly stand

360Measuring Rod for Rear Axle
For checking the spacing of the rear wheel shafts, taken at the center of the transmission unit

361Checking Appliance for Rear Axle (3 parts)
For checking the spacing of the rear wheel shafts, taken at the center of the transmission unit

371Track Gauge
For measuring the toe-in
380Ring Gear Adjustment Appliance (automatic transmission)
For adjusting the ring gear and drive pinion (Type 3)
For adjusting the ring gear in conjunction with VW 350 (Type 3)
Initially for type 3 automatic transmission (003 - final drive)



381Ring Gear Adjustment Appliance (15 parts)
For adjusting the ring gear and drive pinion (Type 2)
Initially for type 2 '68 manual transmission (002 - final drive)




382Transmission Case Mandrel (10 parts/7 parts) (automatic transmission)
For adjusting the ring gear and drive pinion (Type 1)
Initially for type 1 automatic transmission (stick shift) (001 final drive)

 

382/3
382/6
382/7
383Measuring Appliance for Final Drive (9 parts)
For adjustment of ring gear and drive pinion used in conjunction with VW 249, VW 381/1, VW 382/3, VW 382/6, VW 382/7 and VW 382/8
Ring Gear Adjusting Appliance (6 parts)
For adjusting the ring gear in conjunction with VW 249, VW 382/3, VW 382/6, VW 382/7 and VW 382/8 (Type 4)

Initially for type 4 manual transmission (004 - final drive)




384Adjustment Appliance for Rear Axle
For adjustment of the rear gear and drive pinion used in conjunction with VW 382
Initially for type 1/3 IRS manual transmission (final drive)

385Universal Mandrel (20 parts) for Pinion Adjustment
For adjusting the pinion (see scans for entire table)
Initially for type 48 (VW K70) manual transmission (final drive)

VW 385 became a replacement for most of the other VW 38x applications and is still in use and has 43 different parts.




V.A.G.

25
42
43
Various
386Clamping piece for drive pinion
For adjusting the ring gear

386aClamping piece - ring gear adjustment.
387Universal Dial Gauge Bracket
For adjusting the ring gear


388Adjustable Measuring Lever
For adjusting the ring gear

390Measuring Appliance for Manual Transmission
For adjusting the gear sets on the main shaft

391Drive Flange Fitting Appliance
For removing and installing
- the drive flange from the final drive
Dismantling
- the gear box

Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts
Actual tool photos courtesy of various TheSamba.com Gallery contributors


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